Manufacturing of doors from metal

Description

The manufacture of metal doors, windows and their frames, shutters and gates, and the metal room partitions for floor attachment.

Alternative labels

metal container fabrication
building of doors from metal
construction of doors from metal
assembling of doors from metal

Skill type

knowledge

Skill reusability level

sector-specific

Relationships with occupations

Essential knowledge

Manufacturing of doors from metal is an essential knowledge of the following occupations:

Optional knowledge

Manufacturing of doors from metal is optional for these occupations. This means knowing this knowledge may be an asset for career advancement if you are in one of these occupations.

Coating machine operator: Coating machine operators set up and tend coating machines that coat metal products with a thin layer of covering of materials such as lacquer, enamel, copper, nickel, zinc, cadmium, chromium or other metal layering in order to protect or decorate the metal products’ surfaces. They run all coating machine stations on multiple coaters.
Boring machine operator: Boring machine operators prepare, operate, and maintain single or multiple spindle machines using a boring bar with a hardened, rotary, multipointed cutting tool in order to enlarge an existing hole in a fabricated workpiece. 
Plasma cutting machine operator: Plasma cutting machine operators set up and operate plasma cutting machines designed to cut and shape excess material from a metal workpiece using a plasma torch at a temperature hot enough to melt and cut the metal by burning it and works at a speed that blows away the molten metal from the clear cut.
Engraving machine operator: Engraving machine operators set up, programme, and tend engraving machines designed to precisely carve a design in the surface of a metal workpiece by a diamond stylus on the mechanical cutting machine that creates small, separate printing dots existing from cut cells. They read engraving machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the precise engraving controls, such as the depth of the incisions and the engraving speed.
Grinding machine operator: Grinding machine operators set up, program and control grinding machines, designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by using an abrasive wheel with diamond teeth as a cutting device for very precise and light cuts. They read grinding machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the grinding controls, such as the depth of cuts and the rotation speed.
Water jet cutter operator: Water jet cutter operators set up and operate a water jet cutter, designed to cut excess material from a metal workpiece by using a high-pressure jet of water, or an abrasive substance mixed with water.
Metal sawing machine operator: Metal sawing machine operators set up and operate metal sawing machines designed to cut excess metal from a metal workpiece by the use of a (or several) large toothed-edges blade(s). They also trim clean finished shapes out of metal using tin snips, metal shears or wire cutters.  They also smoothen and trim sharp or rough edges using various tools.
Surface grinding machine operator: Surface grinding machine operators set up and tend surface grinding machines designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by an abrasive grinding wheel, or wash grinder, rotating on a horizontal or vertical axis.
Cylindrical grinder operator: Cylindrical grinding operators set up and tend cylindrical grinding machines designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by multiple abrasive grinding wheels with diamond teeth as a cutting device for very precise and light cuts, as the workpiece is fed past it and formed into a cylinder.
Computer numerical control machine operator: Computer numerical control machine operators set-up, maintain and control a computer numerical control machine in order to execute the product orders. They are responsible for programming the machines, ensuring the required parameters and measurements are met while maintaining the quality and safety standards.
Oxy fuel burning machine operator: Oxy fuel burning machine operators set up and tend machines designed to cut, or rather burn off, excess material from the metal workpiece using a torch that heats the metal workpiece to its kindling temperature and subsequently burns it into a metal oxide upon its reaction with an emitted stream of oxygen, flowing out of the workpiece’s created kerf as slag.
Stamping press operator: Stamping press operators set up and tend stamping presses designed to form metal workpieces in their desired shape by applying pressure through the up and down movement of a bolster plate and a die attached to a stamping ram on the metal, resulting in the die producing smaller metal parts of the workpiece fed to the press.
Lathe and turning machine operator: Lathe and turning machine operators set up, program and tend lathe and turning machines designed to cut excess metal from a metal workpiece using a hardened cutting tool moved by computer-controlled motors. They read lathe and turning machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the lathe controls, such as the depth of cuts and the rotation speed.
Metal rolling mill operator: Metal rolling mill operators set up and tend metal rolling mills designed to form metal workpieces into their desired shape by passing them through one or several pairs of rolls in order to decrease the metal’s thickness and to make it homogeneous. They also take into account the proper temperature for this rolling process.
Deburring machine operator: Deburring machine operators set up and tend mechanical deburring machines designed to strip metal workpieces of their rough edges, or burrs, by hammering over their surfaces in order to smoothen them or to roll over their edges in case of uneven slits or sheers in order to flatten them into the surface.
Upsetting machine operator: Upsetting machine operators set up and tend upsetting machines, primarily crank presses, designed to form through forging processes metal workpieces, usually wires, rods, or bars, into their desired shape by having split dies with mulitiple cavities compress the workpieces’ length and hereby increasing their diameter.
Drop forging hammer worker: Drop forging hammer workers utilise forging machinery and equipment, specifically machined hammers, in order to form ferrous and non-ferrous metal workpieces to their desired shape. They tend the forging hammers that are dropped onto the workpiece in order to reshape it after the form of the die, which can be closed or open, fully enclosing the workpiece or not.
Spot welder: Spot welders set up and tend spot welding machines designed to press and join metal workpieces together. The metal resistance to the passage of electrical current and the subsequent heat created in the process allows for the local melting and joining of the parts.  
Milling machine operator: Milling machine operators set up, program and control milling machines, designed to cut excess material from metal workpieces using a computer-controlled rotary-cutting, milling cutter. They read milling machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the milling controls, such as the depth of cuts or the rotation speed.
Straightening machine operator: Straightening machine operators set up and tend straightening machines designed to form metal workpieces into their desired shape using pressing practices. They adjust the angle and the height of the straightening rolls and select the settings for the pressing force required to straighten the workpiece, taking into account the end product’s yield strenght and size, without excess work hardening.
Rustproofer: Rustproofers use the proper equipment and machinery to provide metal workpieces with a hard, durable finishing coat, composed of specific chemical formulas, that prevents or delays iron and steel pieces from rusting and protects against corrosion.
Mechanical forging press worker: Mechanical forging press workers set up and tend mechanical forging presses, designed to shape ferrous and non-ferrous metal workpieces including pipes, tubes and hollow profiles and other products of the first processing of steel in their desired form by use of preset, compressive forces provided by cranks, cams and toggles at reproducible strokes.
Laser cutting machine operator: Laser cutting machine operators set up, program and tend laser cutting machines, designed to cut, or rather burn off and melt, excess material from a metal workpiece by directing a computer-motion-controlled powerful laser beam through laser optics. They read laser cutting machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the milling controls, such as the intensity of the laser beam and its positioning.
Ornamental metal worker: Ornamental metal workers use finishing equipment and machinery to shape and finish fabricated ornamental metal workpieces, often used for the installation process in construction, such as railings, staircases, open steel flooring, fences and gates, and others.
Laser beam welder: Laser beam welders set up and tend laser beam welding machines designed to join separate metal workpieces together through the use of a laser beam radiating a concentrated heat source that allows for precise welding.
Swaging machine operator: Swaging machine operators set up and tend rotary swaging machines, designed to alter round ferrous and non-ferrous metal workpieces into their desired shape by first hammering them into a smaller diameter through the compressive force of two or more dies and then tagging them using a rotary swager, a process through which no excess material is lost.
Drilling machine operator: Drilling machine operators set up, program and control drilling machines, designed to drill holes in workpieces using a computer-controlled, rotary-cutting, multipointed cutting tool, inserted into the workpiece axially. They read drilling machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the drilling controls, such as the depth of drills or the rotation speed.

 


 

References

  1. Manufacturing of doors from metal – ESCO

 

Last updated on September 20, 2022