Manufacturing of small metal parts

Description

The manufacture of metal cable, plaited bands and other articles of that typr, uninsulated or insulated cable not capable of being used as a conductor of electricity, coated or cored wire as well as barbed wire, wire fencing, grill, netting, cloth etc. Manufacture of coated electrodes for electric arc-welding, nails and pins, chain and springs (except watch springs): as well as leaves for springs.

Alternative labels

manufacture of small metal parts
production of small metal parts
small metal appliances and products manufacturing
manufacturing of wire products, chain and springs
fabrication of small metal appliances and products
manufacture of small metal appliances and products
fabrication of small metal parts
production of small metal appliances and products
small metal parts manufacturing

Skill type

knowledge

Skill reusability level

sector-specific

Relationships with occupations

Essential knowledge

Manufacturing of small metal parts is an essential knowledge of the following occupations:

Coppersmith: Coppersmiths craft and repair items made of non-ferrous metals such as copper, brass and similar materials. They shape and form the raw materials into objects of practical or artistic purpose using smithing tools. Professional coppersmiths create detailed and highly technical devices using appropriate smithing techniques.
Upholsterer: Upholsterers provide objects such as furniture, panels, orthopaedic devices, fixtures or vehicle parts with padding or soft covering. They can install, repair or replace the upholstery of objects with materials such as fabrics, leather, suede or cotton. Upholsterers install the webbings and springs necessary to cover the material.

Optional knowledge

Manufacturing of small metal parts is optional for these occupations. This means knowing this knowledge may be an asset for career advancement if you are in one of these occupations.

Metal drawing machine operator: Metal drawing machine operators set up and operate drawing machines for ferrous and non-ferrous metal products, designed to provide wires, bars, pipes, hollow profiles and tubes with their specific form by reducing its cross-section and by pulling the working materials through a series of drawing dies.
Coating machine operator: Coating machine operators set up and tend coating machines that coat metal products with a thin layer of covering of materials such as lacquer, enamel, copper, nickel, zinc, cadmium, chromium or other metal layering in order to protect or decorate the metal products’ surfaces. They run all coating machine stations on multiple coaters.
Boring machine operator: Boring machine operators prepare, operate, and maintain single or multiple spindle machines using a boring bar with a hardened, rotary, multipointed cutting tool in order to enlarge an existing hole in a fabricated workpiece. 
Solderer: Solderers operate various equipment and machinery such as gas torches, soldering irons, welding machines, or electric-ultrasonic equipment in order to solder together two or more items (usually metals), by melting and forming a metal filler in between the joints, the filler metal has a lower melting point than the adjoining metal. 
Spark erosion machine operator: Spark erosion machine operators set up and tend spark erosion machines designed to cut excess material from a metal workpiece by the use of electrical discharges, or sparks, caused by electric voltage and separated by a dielectric liquid, which removes pieces of metal from the electrodes These applications can involve transmission and optical microscopy.
Metal sawing machine operator: Metal sawing machine operators set up and operate metal sawing machines designed to cut excess metal from a metal workpiece by the use of a (or several) large toothed-edges blade(s). They also trim clean finished shapes out of metal using tin snips, metal shears or wire cutters.  They also smoothen and trim sharp or rough edges using various tools.
Cylindrical grinder operator: Cylindrical grinding operators set up and tend cylindrical grinding machines designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by multiple abrasive grinding wheels with diamond teeth as a cutting device for very precise and light cuts, as the workpiece is fed past it and formed into a cylinder.
Filing machine operator: Filing machine operators set up and tend filing machines such as band files, reciprocating files and bench filing machines in order to smoothen metal, wood or plastic surfaces by precisely cutting and removing small amounts of excess material.
Computer numerical control machine operator: Computer numerical control machine operators set-up, maintain and control a computer numerical control machine in order to execute the product orders. They are responsible for programming the machines, ensuring the required parameters and measurements are met while maintaining the quality and safety standards.
Metal nibbling operator: Metal nibbling operators cut detailed patterns from metal surfaces by using manual or powered metal nibblers, such as a handheld nibbling drill or a nibbling machine.
Brazier: Braziers operate various equipment and machinery such as torches, soldering irons, fluxes and welding machines in order to join two metal pieces together, by heating, melting and forming a metal filler inbetween them, often brass or copper. Brazing can join metals such as aluminum, silver, copper, gold, and nickel. Brazing is a similar process to soldering but requires higher temperatures. 

 
Wire weaving machine operator: Wire weaving machine operators set up and tend wire weaving machines, designed to produce woven metal wire cloth out of the alloys or ductile metal that can be drawn into wire.
Welder:
Welders operate welding equipment in order to join metal workpieces together. They can use fusion welding processes based on different techniques and materials. They also perform simple visual inspection of welds.
Deburring machine operator: Deburring machine operators set up and tend mechanical deburring machines designed to strip metal workpieces of their rough edges, or burrs, by hammering over their surfaces in order to smoothen them or to roll over their edges in case of uneven slits or sheers in order to flatten them into the surface.
Upsetting machine operator: Upsetting machine operators set up and tend upsetting machines, primarily crank presses, designed to form through forging processes metal workpieces, usually wires, rods, or bars, into their desired shape by having split dies with mulitiple cavities compress the workpieces’ length and hereby increasing their diameter.
Spot welder: Spot welders set up and tend spot welding machines designed to press and join metal workpieces together. The metal resistance to the passage of electrical current and the subsequent heat created in the process allows for the local melting and joining of the parts.  
Milling machine operator: Milling machine operators set up, program and control milling machines, designed to cut excess material from metal workpieces using a computer-controlled rotary-cutting, milling cutter. They read milling machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the milling controls, such as the depth of cuts or the rotation speed.
Chain making machine operator: Chain making machine operators tend and operate the proper equipment and machinery for the creation of metal chains, including precious metal chains such as for jewellery, and produce these in all steps of the production process. They feed the wire into the chainmaking machine, use pliers to hook the ends of the chain formed by the machine together and finish and trim the edges by soldering them to a smooth surface.
Rustproofer: Rustproofers use the proper equipment and machinery to provide metal workpieces with a hard, durable finishing coat, composed of specific chemical formulas, that prevents or delays iron and steel pieces from rusting and protects against corrosion.
Spring maker: Spring makers operate a variety of equipment and machinery designed to manufacture different types of spring, including leaf, coil, torsion, clock, tension, and extension spring.
Laser beam welder: Laser beam welders set up and tend laser beam welding machines designed to join separate metal workpieces together through the use of a laser beam radiating a concentrated heat source that allows for precise welding.
Dip tank operator: Dip tank operators set up and tend dip tanks, which are coating machines, designed to provide otherwise finished work pieces with durable coating by dipping them in a tank of a specific sort of paint, preservative or molten zinc.
Metal polisher: Metal polishers use metal working equipment and machinery to polish and buff almost finished metal workpieces in order to enhance their smoothness and appearance and to remove oxidisation, tarnishing the metal after the other fabrication processes. They may operate equipment using diamond solutions, silicon-made polishing pads, or working wheels with a leather polishing strop, and tend to these materials ensuring their effectiveness.
Swaging machine operator: Swaging machine operators set up and tend rotary swaging machines, designed to alter round ferrous and non-ferrous metal workpieces into their desired shape by first hammering them into a smaller diameter through the compressive force of two or more dies and then tagging them using a rotary swager, a process through which no excess material is lost.
Electron beam welder: Electron beam welders set up and tend machines designed to join separate metal workpieces together through the use of a high-velocity electron beam. They monitor the machining processes providing an alteration in the kinetic energy of the electrons that allows for them to transform into heat for the metal to melt and join together in a process of precise welding.
Punch press operator: Punch press operators set up and tend punch presses designed to cut workpieces into their desired shape by propelling a hydraulic ram to punch holes into them with a single die set that pushes through the top dead centre, through the surface, and to the bottom dead centre of the workpiece.

 


 

References

  1. Manufacturing of small metal parts – ESCO

 

Last updated on September 20, 2022