Quality and cycle time optimisation

The most optimal rotation or cycle time and over-all quality of a tool or a machine’s processes.

improvement and rotational timescale escalation
improvement and rotational timescale upturn
quality and cycle time escalation
improvement and rotational timescale development
quality and cycle time development
quality and cycle time upturn
quality and cycle time expansion
improvement and rotational timescale expansion

knowledge

cross-sector

Quality and cycle time optimisation is an essential knowledge of the following occupations:

Metal drawing machine operator: Metal drawing machine operators set up and operate drawing machines for ferrous and non-ferrous metal products, designed to provide wires, bars, pipes, hollow profiles and tubes with their specific form by reducing its cross-section and by pulling the working materials through a series of drawing dies.
Engraving machine operator: Engraving machine operators set up, programme, and tend engraving machines designed to precisely carve a design in the surface of a metal workpiece by a diamond stylus on the mechanical cutting machine that creates small, separate printing dots existing from cut cells. They read engraving machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the precise engraving controls, such as the depth of the incisions and the engraving speed.
Tumbling machine operator: Tumbling machine operators set up and operate tumbling machines, often wet or drie tumbling barrels, designed to remove excess material and burrs of heavy metal workpieces and precious metals and to improve surface appearance, by rotating the metal pieces in a barrel together with grit and potentially water, allowing for the friction between the pieces mutually and with the grit to cause a rounding, smooth effect.
Grinding machine operator: Grinding machine operators set up, program and control grinding machines, designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by using an abrasive wheel with diamond teeth as a cutting device for very precise and light cuts. They read grinding machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the grinding controls, such as the depth of cuts and the rotation speed.
Screw machine operator: Screw machine operators set up and tend mechanical screw machines designed to manufacture (threaded) screws out of processed metal workpieces, specifically small- to medium-sized ones that have been turned by a lathe and turn machine.
Metal sawing machine operator: Metal sawing machine operators set up and operate metal sawing machines designed to cut excess metal from a metal workpiece by the use of a (or several) large toothed-edges blade(s). They also trim clean finished shapes out of metal using tin snips, metal shears or wire cutters.  They also smoothen and trim sharp or rough edges using various tools.
Surface grinding machine operator: Surface grinding machine operators set up and tend surface grinding machines designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by an abrasive grinding wheel, or wash grinder, rotating on a horizontal or vertical axis.
Cylindrical grinder operator: Cylindrical grinding operators set up and tend cylindrical grinding machines designed to apply abrasive processes in order to remove small amounts of excess material and smoothen metal workpieces by multiple abrasive grinding wheels with diamond teeth as a cutting device for very precise and light cuts, as the workpiece is fed past it and formed into a cylinder.
Filing machine operator: Filing machine operators set up and tend filing machines such as band files, reciprocating files and bench filing machines in order to smoothen metal, wood or plastic surfaces by precisely cutting and removing small amounts of excess material.
Stone driller: Stone drillers operate the drilling machine that bores holes into stone blocks. They manipulate granit, sandstone, marble and slate according to specifications.
Lathe and turning machine operator: Lathe and turning machine operators set up, program and tend lathe and turning machines designed to cut excess metal from a metal workpiece using a hardened cutting tool moved by computer-controlled motors. They read lathe and turning machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the lathe controls, such as the depth of cuts and the rotation speed.
Numerical tool and process control programmer: Numerical tool and process control programmers develop computer programs to control automatic machines and equipment involved in manufacturing processes. They analyse blueprints and job orders, conduct computer simulations and trial runs.
Laser marking machine operator: Laser marking machine operators set up and tend laser marking or engraving machines designed to precisely carve a design in the surface of a metal workpiece by use of a moving controller and an engraving laser beam point attached to it that traces patterns on the metal workpiece’s surface. They make adjustments to the machine in terms of laser beam intensity, direction and speed of movement. They also ensure the laser table, used to perform laser machine engravings on and guides the laser beam, is properly set up.
Tooling engineer: Tooling engineers design new tools for manufacturing equipment. They prepare tooling quotation requests. They estimate costs and delivery time, manage tooling construction follow-up and supervise the routine maintenance of tools. They also analyse data to determine the cause of major tooling difficulties and develop recommendations and action plans for solutions.
Metalworking lathe operator: Metalworking lathe operators set up and tend a metalworking lathe manually, which is responsible for cutting metal to its desired size and shape by usage of a gear train or a swapping gear that propels the main lead-screw at a variable speed ratio, thus rotating the metal workpiece on its axis, facilitating the cutting process. They check the lathe equipment for wear and handle the metal workpieces as they have been cut by the lathe.
Deburring machine operator: Deburring machine operators set up and tend mechanical deburring machines designed to strip metal workpieces of their rough edges, or burrs, by hammering over their surfaces in order to smoothen them or to roll over their edges in case of uneven slits or sheers in order to flatten them into the surface.
Milling machine operator: Milling machine operators set up, program and control milling machines, designed to cut excess material from metal workpieces using a computer-controlled rotary-cutting, milling cutter. They read milling machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the milling controls, such as the depth of cuts or the rotation speed.
Metal planer operator: Metal planer operators set up and operate a planer, which is a metalworking machine designed to cut excess material from a metal workpiece using linear relative motion between the planer’s cutting tool and the workpiece in order to create a linear toolpath and cut.
Drill press operator: Drill press operators set up and operate drill presses designed to cut excess material from or enlarge a hole in a fabricated workpiece using a hardened, rotary, multipointed cutting tool that inserts the drill into the workpiece axially.
Laser cutting machine operator: Laser cutting machine operators set up, program and tend laser cutting machines, designed to cut, or rather burn off and melt, excess material from a metal workpiece by directing a computer-motion-controlled powerful laser beam through laser optics. They read laser cutting machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the milling controls, such as the intensity of the laser beam and its positioning.
Stone polisher: Stone polishers operate grinding and polishing tools and equipment in order to smooth stones.
Laser beam welder: Laser beam welders set up and tend laser beam welding machines designed to join separate metal workpieces together through the use of a laser beam radiating a concentrated heat source that allows for precise welding.
Metal polisher: Metal polishers use metal working equipment and machinery to polish and buff almost finished metal workpieces in order to enhance their smoothness and appearance and to remove oxidisation, tarnishing the metal after the other fabrication processes. They may operate equipment using diamond solutions, silicon-made polishing pads, or working wheels with a leather polishing strop, and tend to these materials ensuring their effectiveness.
Swaging machine operator: Swaging machine operators set up and tend rotary swaging machines, designed to alter round ferrous and non-ferrous metal workpieces into their desired shape by first hammering them into a smaller diameter through the compressive force of two or more dies and then tagging them using a rotary swager, a process through which no excess material is lost.
Drilling machine operator: Drilling machine operators set up, program and control drilling machines, designed to drill holes in workpieces using a computer-controlled, rotary-cutting, multipointed cutting tool, inserted into the workpiece axially. They read drilling machine blueprints and tooling instructions, perform regular machine maintenance, and make adjustments to the drilling controls, such as the depth of drills or the rotation speed.

Quality and cycle time optimisation is optional for these occupations. This means knowing this knowledge may be an asset for career advancement if you are in one of these occupations.

Gear machinist: Gear machinists make precision parts for gears and other driving elements. They use a variety of machine tools.
Riveter: Riveters assemble several metal parts together by riveting guns, rivet set and hammers, or by operating a riveting machine that all perform the purpose of drilling holes on the rivet shank of the metal part and of inserting rivets, bolts, into these holes in order to fasten them together.
Plasma cutting machine operator: Plasma cutting machine operators set up and operate plasma cutting machines designed to cut and shape excess material from a metal workpiece using a plasma torch at a temperature hot enough to melt and cut the metal by burning it and works at a speed that blows away the molten metal from the clear cut.
Spark erosion machine operator: Spark erosion machine operators set up and tend spark erosion machines designed to cut excess material from a metal workpiece by the use of electrical discharges, or sparks, caused by electric voltage and separated by a dielectric liquid, which removes pieces of metal from the electrodes These applications can involve transmission and optical microscopy.
Water jet cutter operator: Water jet cutter operators set up and operate a water jet cutter, designed to cut excess material from a metal workpiece by using a high-pressure jet of water, or an abrasive substance mixed with water.
Lacquer maker: Lacquer makers operate and maintain laquers and syntetic paints mixers and jar mills, making sure the end product is according to formula.
Rotating equipment engineer: Rotating equipment engineers develop designs and specifications for rotating equipment according to any applicable standards. They also provide technical expertise and help ensure that all new and existing equipment installations are completed.
Abrasive blasting operator: Abrasive blasting operators use the proper equipment and machinery to smoothen rough surfaces by abrasive blasting. Abrasive blasting is commonly used in the finishing process of metal workpieces and for blasting building materials used in masonry such as bricks, stones and concrete. They operate blasters or sand cabinets which forcibly thrust a stream of abrasive material such sand, soda or water, under high pressure, propelled by a centrifigal wheel, in order to shape and smoothen surfaces.
Packing machinery engineer: Packing machinery engineers are in charge of and responsible for packaging machinery. They maintain and improve technical standards, analyse results, set up improvement plans, and are responsible for machinery maintenance.
Industrial engineer: Industrial engineers design a vast array of production systems aiming to present efficient and effective solutions. They integrate a varied number of variables such as workers, technology, ergonomics, production flows, and product specifications for the design and implementation of production systems. They can specify and design for microsystems as well.
Stone engraver: Stone engravers use hand tools, machines and chemical products to etch and carve patterns and inscriptions on stone surfaces.
Mechanical engineer: Mechanical engineers research, plan and design mechanical products and systems and supervise the fabrication, operation, application, installation and repair of systems and products. They research and analyse data.
Computer numerical control machine operator: Computer numerical control machine operators set-up, maintain and control a computer numerical control machine in order to execute the product orders. They are responsible for programming the machines, ensuring the required parameters and measurements are met while maintaining the quality and safety standards.
Oxy fuel burning machine operator: Oxy fuel burning machine operators set up and tend machines designed to cut, or rather burn off, excess material from the metal workpiece using a torch that heats the metal workpiece to its kindling temperature and subsequently burns it into a metal oxide upon its reaction with an emitted stream of oxygen, flowing out of the workpiece’s created kerf as slag.
Stamping press operator: Stamping press operators set up and tend stamping presses designed to form metal workpieces in their desired shape by applying pressure through the up and down movement of a bolster plate and a die attached to a stamping ram on the metal, resulting in the die producing smaller metal parts of the workpiece fed to the press.
Metal nibbling operator: Metal nibbling operators cut detailed patterns from metal surfaces by using manual or powered metal nibblers, such as a handheld nibbling drill or a nibbling machine.
Metal rolling mill operator: Metal rolling mill operators set up and tend metal rolling mills designed to form metal workpieces into their desired shape by passing them through one or several pairs of rolls in order to decrease the metal’s thickness and to make it homogeneous. They also take into account the proper temperature for this rolling process.
Wire weaving machine operator: Wire weaving machine operators set up and tend wire weaving machines, designed to produce woven metal wire cloth out of the alloys or ductile metal that can be drawn into wire.
Thread rolling machine operator: Thread rolling machine operators set up and tend thread rolling machines designed to form metal workpieces into external and internal screw threads by pressing a thread rolling die against metal blank rods, creating a larger diameter than those of the original blank workpieces.
Fluid power engineer: Fluid power engineers supervise the assembly, installation, maintenance, and testing of fluid power equipment in accordance with specified manufacturing processes. They create designs with schematics and assembly models, make drawings and bills of materials for components, and analyse equipment.
Automated assembly line operator: Automated assembly line operators operate, maintain and clean production machines. They are responsible for the assembly of a whole product or a part of a product. Automated assembly line operators perform all tasks in a production process via a rotation system.
Container equipment design engineer: Container equipment design engineers design equipment to contain products or liquids, according to set specifications, such as boilers or pressure vessels. They test the designs, look for solutions to any problems and oversee production.
Extrusion machine operator: Extrusion machine operators set up, monitor and maintain machines which heat or melt raw materials, and pull or push the heated material through a shaped die to form it into a continuous profile with a preset cross section such as tubes, pipes and sheeting. They may also clean and maintain the equipment.
Straightening machine operator: Straightening machine operators set up and tend straightening machines designed to form metal workpieces into their desired shape using pressing practices. They adjust the angle and the height of the straightening rolls and select the settings for the pressing force required to straighten the workpiece, taking into account the end product’s yield strenght and size, without excess work hardening.
Rubber products machine operator: Rubber products machine operators operate machines which knead, blend, calender, mould, extrude and cure rubber products from natural and synthetic rubber. They measure the ingredients for mixing and load them into the machine. Rubber products machine operators monitor and control the tempature, pressure and speed during production.
Spring maker: Spring makers operate a variety of equipment and machinery designed to manufacture different types of spring, including leaf, coil, torsion, clock, tension, and extension spring.
Varnish maker: Varnish makers operate equipment and mixers for varnish production, by melting, mixing and cooking the required chemical ingredients, according to specifications.
Electron beam welder: Electron beam welders set up and tend machines designed to join separate metal workpieces together through the use of a high-velocity electron beam. They monitor the machining processes providing an alteration in the kinetic energy of the electrons that allows for them to transform into heat for the metal to melt and join together in a process of precise welding.
Tool and die maker: Tool and die makers operate a variety of equipment and machinery designed to create metal tools and dies, which are both needed in several areas of manufacturing, and produce these tools in all steps of the production process. They design the tools and dies, then cut and shape them to size and finish them by manually operated machine tools, power tools, hand tools, or programming and tending CNC tool and die making machines.

References

1. Quality and cycle time optimisation – ESCO