Dies

The qualities and applications of various kinds of dies, the different components of a die (such as the die block, punch plate, pierce punch and others) and the types of die used in specialised manufacturing processes ( such as extrusion dies, drawing dies, forming dies, cutting dies, compound dies, and others).

mould application
pattern applications
outlines
application of casting
application of outlines
casts
moulds
patterns

knowledge

cross-sector

Dies is an essential knowledge of the following occupations:

Metal drawing machine operator: Metal drawing machine operators set up and operate drawing machines for ferrous and non-ferrous metal products, designed to provide wires, bars, pipes, hollow profiles and tubes with their specific form by reducing its cross-section and by pulling the working materials through a series of drawing dies.
Injection moulding operator: Injection moulding operators operate and monitor injection moulding machines, in order to cast products from thermoplastic materials. They regulate the temperature, pressure, and volume of plastic, according to pre-defined specifications. Injection moulding operators also remove finished products and cut-away excess material, using a knife or other hand tools.
Metal nibbling operator: Metal nibbling operators cut detailed patterns from metal surfaces by using manual or powered metal nibblers, such as a handheld nibbling drill or a nibbling machine.
Extrusion machine operator: Extrusion machine operators set up, monitor and maintain machines which heat or melt raw materials, and pull or push the heated material through a shaped die to form it into a continuous profile with a preset cross section such as tubes, pipes and sheeting. They may also clean and maintain the equipment.
Compression moulding machine operator: Compression moulding machine operators set up and operate machines to mould plastic products, according to requirements. They select and install dies on press. Compression moulding machine operators weigh the amount of premixed compound needed and pour it into the die well. They regulate the temperature of dies.
Tool and die maker: Tool and die makers operate a variety of equipment and machinery designed to create metal tools and dies, which are both needed in several areas of manufacturing, and produce these tools in all steps of the production process. They design the tools and dies, then cut and shape them to size and finish them by manually operated machine tools, power tools, hand tools, or programming and tending CNC tool and die making machines.

Dies is optional for these occupations. This means knowing this knowledge may be an asset for career advancement if you are in one of these occupations.

Hydraulic forging press worker: Hydraulic forging press workers set up and tend hydraulic forging presses, designed to shape ferrous and non-ferrous metal workpieces including pipes, tubes and hollow profiles and other products of the first processing of steel in their desired form by use of compressive forces generated by a piston and fluid pressure.
Screw machine operator: Screw machine operators set up and tend mechanical screw machines designed to manufacture (threaded) screws out of processed metal workpieces, specifically small- to medium-sized ones that have been turned by a lathe and turn machine.
Filing machine operator: Filing machine operators set up and tend filing machines such as band files, reciprocating files and bench filing machines in order to smoothen metal, wood or plastic surfaces by precisely cutting and removing small amounts of excess material.
Wire weaving machine operator: Wire weaving machine operators set up and tend wire weaving machines, designed to produce woven metal wire cloth out of the alloys or ductile metal that can be drawn into wire.
Upsetting machine operator: Upsetting machine operators set up and tend upsetting machines, primarily crank presses, designed to form through forging processes metal workpieces, usually wires, rods, or bars, into their desired shape by having split dies with mulitiple cavities compress the workpieces’ length and hereby increasing their diameter.
Drop forging hammer worker: Drop forging hammer workers utilise forging machinery and equipment, specifically machined hammers, in order to form ferrous and non-ferrous metal workpieces to their desired shape. They tend the forging hammers that are dropped onto the workpiece in order to reshape it after the form of the die, which can be closed or open, fully enclosing the workpiece or not.
Drill press operator: Drill press operators set up and operate drill presses designed to cut excess material from or enlarge a hole in a fabricated workpiece using a hardened, rotary, multipointed cutting tool that inserts the drill into the workpiece axially.
Chain making machine operator: Chain making machine operators tend and operate the proper equipment and machinery for the creation of metal chains, including precious metal chains such as for jewellery, and produce these in all steps of the production process. They feed the wire into the chainmaking machine, use pliers to hook the ends of the chain formed by the machine together and finish and trim the edges by soldering them to a smooth surface.
Mechanical forging press worker: Mechanical forging press workers set up and tend mechanical forging presses, designed to shape ferrous and non-ferrous metal workpieces including pipes, tubes and hollow profiles and other products of the first processing of steel in their desired form by use of preset, compressive forces provided by cranks, cams and toggles at reproducible strokes.
Swaging machine operator: Swaging machine operators set up and tend rotary swaging machines, designed to alter round ferrous and non-ferrous metal workpieces into their desired shape by first hammering them into a smaller diameter through the compressive force of two or more dies and then tagging them using a rotary swager, a process through which no excess material is lost.

References

1. Dies – ESCO