Report defective manufacturing materials

Maintain required company records and forms in order to report any defective materials or questionable conditions of manufacturing machinery and equipment.

summarise defective manufacturing materials
detail flawed production hardwares
detail defective manufacturing materials
note flawed production hardwares
describe defective manufacturing materials
summarise flawed production hardwares
describe flawed production hardwares
note defective manufacturing materials

skill/competence

cross-sector

Report defective manufacturing materials is an essential skill of the following occupations:

Precision device inspector: Precision device inspectors make sure precision devices, such as micrometers and gauges, operate according to design specifications. They may adjust the precision devices and their components in case of any faults.
Semiconductor processor: Semiconductor processors manufacture electronic semiconductors as well as semiconductor devices, such as microchips or integrated circuits (IC’s). They may also repair, test, and review the products. Semiconductor processors work in cleanrooms and therefore need to wear a special lightweight outfit that fits over their clothing to prevent particles from contaminating their worksite.
Optical instrument assembler: Optical instrument assemblers read blueprints and assembly drawings to assemble lenses and optical instruments, such as microscopes, telescopes, projection equipment, and medical diagnostic equipment. They process, grind, polish, and coat glass materials, centre lenses according to the optical axis, and cement them to the optical frame. They may test the instruments after assembly.
Dental instrument assembler: Dental instrument assemblers assemble various dental instruments, such as drills, lasers, probes, mirrors, and dental imaging devices. They use various machinery, hand tools, chemicals, adhesives and epoxies to assemble the dental instruments. They use precision tools and work in cleanroom environments.
Medical device assembler: Medical device assemblers manufacture instruments, machines and appliances that can be used to prevent, diagnose or treat medical conditions. Medical devices can be non-electrical, such as tubes, needles, drainage sets and sterile pipettes, as well as electrical, such as pacemakers, MRI machines, and X-ray devices. Some may also work in the production of medical furniture such as hospital beds and operation tables.
Printed circuit board test technician: Printed circuit board test technicians inspect and test printed circuit boards. They perform a range of printed circuit board testing procedures and may perform minor repairs.
Automated optical inspection operator: Automated optical inspection operators (AOI operators) operate automated optical inspection machines to inspect assembled printed circuit boards. They read blueprints and inspect the finished or in-process PCB assemblies for flaws or defects.
Electrical equipment assembler: Electrical equipment assemblers are responsible for the assembly of electrical equipment. They assemble product components and wiring according to the blueprints.
Battery test technician: Battery test technicians use positive and negative wired plugs to test battery’s resistance capacity. They also test rejected batteries to determine their flaws.
Glass polisher: Glass polishers finish plate glass to make a variety of glass products. They polish the edges of the glass using grinding and polishing wheels, and spray solutions on glass or operate vacuum coating machines to provide a mirrored surface.
Plastic and rubber products manufacturing supervisor: Plastic and rubber products manufacturing supervisors manage and coordinate the activities of personnel involved in plastic or rubber products manufacturing, making sure the production is efficiently, safely and cost-effectively processed. They are responsible for the installation of new production lines and for the provision of trainings.
Surface-mount technology machine operator: Surface-mount technology machine operators use surface-mount technology (SMT) machines to mount and solder small electronic components onto printed circuit boards to create surface-mounted devices (SMD).
Product quality inspector: Product quality inspectors check products in order to assess their compliance in reference to a standard or reference guideline. They observe, measure, test, and form questions in order to fill in forms and present levels of compliance with comments after the inspection process. Product quality inspectors are employed or work externally for companies.
Electronic equipment assembler: Electronic equipment assemblers are responsible for the assembly of electronic equipment and systems. They assemble electronic components and wiring according to blueprints and assembly drawings. They may assist in quality inspection and equipment maintenance.
Battery assembler: Battery assemblers are welding and assembling the battery components such as electronics parts, wiring, and casing around the cells.
Belt builder: Belt builders make transmission and conveyor belts by building up plies of rubberised fabric. They cut the ply to requird length with scissors and bond plies together with rollers and stitchers. Belt builders insert the finished belt between the pressure rollers. They measure the finished belt to check if it conforms to specifications.
Photographic equipment assembler: Photographic equipment assemblers build photographic products such as cameras, film cameras, and projectors. They collect the different optical, electronic, and mechanical camera components, such as the battery, mirrors, image processor, and lenses, and piece together cameras according to specifications using hand tools or machinery.
Control panel tester: Control panel testers test the electrical control panels. They read blueprints to check if the wiring is connected correctly. Control panel testers use electrical measuring and testing equipment to detect malfunctions and may correct faulty wiring and components.
Pulp technician: Pulp technicians perform technical tasks in the production of pulp. They work in pulp production teams where they maintain machines, resolve technical malfunctions and ensure the production process runs according to specifications.
Calibration technician: Calibration technicians test and calibrate electrical and electronic equipment. They read blueprints and other technical drawings to develop testing procedures for every product.
Control panel assembler: Control panel assemblers read schematic drawings to assemble control panel units for electrical equipment. They put together wiring, switches, control and measuring apparatus and cables with hand operated tools.
Wire harness assembler: Wire harness assemblers bind wires or cables to form wire harnesses used in electronic and electrical systems and equipment. They read electrical wiring plans and tie the wire together according to specifications, using cable ties, cable lacing, electrical conduit, and sleeves.
Precision instrument assembler: Precision instrument assemblers read blueprints and assembly drawings to assemble precision instruments such as micrometers, gauges, thermostats and utility meters. They collect the different components and piece them together using hand tools or machinery. Furthermore they calibrate the instruments and test their precision.
Welding inspector: Welding inspectors examine the connections and bonds between metals. They utilise visual tools and electrical instruments to inspect and ensure the quality and safety of connections. Welding inspectors ensure that all related welding activities, plans and materials follow the appropriate guidelines, in accordance with safety regulations. In addition to working in the field completing their examinations of welding projects, inspectors spend time in an office setting compiling their reports.
Coagulation operator: Coagulation operators control machines to coagulate synthetic rubber latex into rubber crumb slurry. They prepare these rubber crumbs for finishing processes. Coagulation operators examine the appearance of the crumbs and adjust the operation of filters, shaker screens and hammer mills to remove moisture from the rubber crumbs.

Report defective manufacturing materials is optional for these occupations. This means knowing this skill may be an asset for career advancement if you are in one of these occupations.

Table saw operator: Table saw operators work with industrial saws that cut with a rotating circular blade. The saw is built into a table. The operator sets the height of the saw to control the depth of the cut. Particular attention is paid to safety, as factors such as natural stresses within the wood may produce unpredictable forces.
Bridge construction supervisor: Bridge construction supervisors monitor the construction of bridges. They assign tasks and take quick decisions to resolve problems.
Flexographic press operator: Flexographic press operators use flexographic relief plate to print on almost any material. The relief plate is inked and pressed onto the material to be printed.
Tissue paper perforating and rewinding operator: Tissue paper perforating and rewinding operators tend a machine that takes in tissue paper, perforates it, and rolls it up to create various types of sanitary paper.
Sectional belt mould assembler: Sectional belt mould assemblers operate the machine that presses belts into a V-shape. They stretch the belt around the mould and start the machine.
Twisting machine operator: Twisting machine operators tend machines that spin two or more fibres together into a yarn. They handle raw materials, prepare them for processing, and use twisting machines for the purpose. They also perform routine maintenance of the machinery.
Mechatronics assembler: Mechatronics assemblers assemble and maintain complex mechatronic equipment and machines, such as robots, elevators, and advanced home appliances. They build the mechanical, electrical, and electronic components, install software, set the systems in operation, and maintain and repair the components and systems.
Lacquer maker: Lacquer makers operate and maintain laquers and syntetic paints mixers and jar mills, making sure the end product is according to formula.
Paper cutter operator: Paper cutter operators tend a machine that cuts paper to the desired size and shape. Paper cutters may also cut and perforate other materials that come in sheets, such as metal foil.
Construction scaffolding supervisor: Construction scaffolding supervisors plan and supervise the transport, assembly, disassembly and maintenance of the structures. They also ensure the safety of the scaffolds, support structures, access ladders and fenders.
Asphalt plant operator: Asphalt plant operators extract raw materials such as sand and stones and operate mobile equipment for their transport to the plant. They tend automated machines to crush and sort out stones, and to mix the sand and stones with asphalt cement. They take samples to check the quality of the mix and arrange for its transport to the construction site.
Wave soldering machine operator: Wave soldering machine operators set up and operate machines to solder electronic components to the printed circuit board. They read blueprints and layout designs.
Paper pulp moulding operator: Paper pulp moulding operators tend a machine that moulds paper pulp in various shapes, usually for use in lightweight but sturdy packaging material, such as egg boxes.
Wood sander: Wood sanders smoothen the surface of a wooden object using various sanding instruments. Each applies an abrasive surface, usually sandpaper, to the workpiece to remove irregularities.
Stone planer: Stone planers operate and maintain planing machines that are used for stone blocks and slabs finishing. They manipulate the stone and ensure that the required parameters are according to specifications.
Bleacher operator: Bleacher operators tend a machine that bleaches wood pulp to serve in the production of white paper. Different bleaching techniques are used to complement the various pulping methods, and to obtain different grades of whiteness.
Wood drying kiln operator: Wood drying kiln operators control the process of applying heat to moist or ‘green’ wood in order to obtain usable dry wood. Depending on the type of kiln, the drying operator will be responsible for moving the wood into and out of the kiln, temperature control, and ventilation.
Bindery operator: Bindery operators tend machines that bind printed or unprinted paper into volumes using staples, twine, glue or other binding technologies.
Drawing kiln operator: Drawing kiln operators are responsible for continuous sheet flat glass production by manipulating the drawing kiln that processes molten glass.
Plastic heat treatment equipment operator: Plastic heat treatment equipment operators manipulate plastic products using machinery such as furnaces or flame-hardening machines in order to temper, anneal or heat-treat. They set up the machinery and read the production instructions to determine the furnace temperature. Plastic heat treatment equipment operators remove products from machines, let them cool down, examine and test products to see if they conform to specifications.
Paper machine operator: Paper machine operators tend a machine that takes in pulp slurry, spread it out over a screen, and drains out the water. The drained slurry is then pressed and dried to produce paper.
Paper embosing press operator: Paper embossing press operators use a press to raise or recess certain areas of the medium, so as to create relief on the print. Two matching engraved dies are placed around the paper and pressure is applied to change the surface of the material.
Injection moulding operator: Injection moulding operators operate and monitor injection moulding machines, in order to cast products from thermoplastic materials. They regulate the temperature, pressure, and volume of plastic, according to pre-defined specifications. Injection moulding operators also remove finished products and cut-away excess material, using a knife or other hand tools.
Stone engraver: Stone engravers use hand tools, machines and chemical products to etch and carve patterns and inscriptions on stone surfaces.
Concrete pump operator: Concrete pump operators drive and operate trucks to haul concrete from the plant to project sites, and operate pumps to disperse concrete at the site. They also clean and maintain the truck and its mechanical parts.
Metal annealer: Metal annealers operate electric or gas kilns to soften metal so it can be cut and shaped more easily. They heat the metal to a specific temperature and / or colour and then slowly cool it, both according to specifications. Metal annealers inspect the metals through the entire process to observe any flaws.
Rubber cutting machine tender: Rubber cutting machine tenders operate the machine that cuts rubber stock into slabs. They take the slab of the conveyor and put it on a pallet, spraying a chemical solution on each slab to prevent sticking.
Pottery and porcelain caster: Pottery and porcelain casters fill moulds with clay to cast pottery and porcelain wares. They pour excess slip out of the mould when needed, drain moulds, remove the cast from the mould, smooth the casting surfaces to remove marks and place the castings on boards to dry.
Stone driller: Stone drillers operate the drilling machine that bores holes into stone blocks. They manipulate granit, sandstone, marble and slate according to specifications.
Digital printer: Digital printers work with machines that print directly to the medium, without an intervening plate. Digital printers usually use laser or inkjet technology to print individual pages without lengthy or labour intensive technical steps intervening between the finished digital product and the print.
Envelope maker: Envelope makers tend a machine that takes in paper and executes the steps to creat envelopes: cut and fold the paper and glue it, then apply a weaker food-grade glue to the flap of the envelope for the consumer to seal it.
V-belt finisher: V-belt finishers operate machines to make V-belts flexible. They also position belts on machines that measures the length of the belt and stamps identifying information on it.
Vacuum forming machine operator: Vacuum forming machine operators tend, control, and maintain machines that heat sheets of plastic before moving them around a mould, using vacuum-suction; when these sheets become cool, they are permanently set in the shape of the mould.
Paper stationery machine operator: Paper stationery machine operators work with machines that perform one or more operations on paper to make it suitable for specific markets, such as punching holes, perforating, creasing, and collating with a carbon coated sheet.
Dredging supervisor: Dredging supervisors monitor dredging operations. They make sure the operation proceeds per regulations and take quick decisions to resolve problems.
Froth flotation deinking operator: Froth flotation deinking operators tend a tank that takes in recycled paper and mixes it with water. The solution is brought to a temperature around 50°C Celsius, after which air bubbles are blown into the tank. The air bubbles lift ink particles to the surface of the suspension and form a froth that is then removed.
Paper bag machine operator: Paper bag machine operators tend a machine that takes in paper, folds it and glues it to produce paper bags of various sizes, shapes, and grades of strength.
Fibreglass machine operator: Fibreglass machine operators control and maintain the machine that sprays a mix of resin and glass fibers onto products such as bathtubs or boat hulls to obtain strong and lightweight composite end-products.
Reprographics technician: Reprographics technicians are responsible for the full or partial process of reproduction of graphical documents through mechanical-driven or digital means, such as photography, scanning or digital printing. These activities are commonly performed for purposes of maintaining archives or other structured catalogues.
Book-sewing machine operator: Book-sewing machine operators tend a machine that stitches paper together to form a volume. They check that signatures are inserted the right way and the machine does not jam.
Gravure press operator: Gravure press operators work with gravure presses, where the image is engraved directly on a roll. They set up the press and monitor it during the operation, taking care of safety and resolving problems.
Automated assembly line operator: Automated assembly line operators operate, maintain and clean production machines. They are responsible for the assembly of a whole product or a part of a product. Automated assembly line operators perform all tasks in a production process via a rotation system.
Concrete products machine operator: Concrete products machine operators tend machines used to produce moulded concrete products. They perform greasing, assembling and stripping of moulds. They also participate in the cement mixing process.
Wash deinking operator: Wash deinking operators operate a tank where recycled paper is mixed with water and dispersants to wash out printing inks. The solution, called a pulp slurry, is then dewatered to flush out the dissolved inks.
Filament winding operator: Filament winding operators tend, control and maintain machines that coat filament, usually fibreglass or carbon, in resin and wind them around a rotation mould to produce pipes, containers, tubes and other hollow cylindrical products.
Blow moulding machine operator: Blow moulding machine operators operate and monitor blow moulding machine to mould plastic goods, according to requirements. They regulate temperature, air pressure and volume of plastic, according to specifications. Blow moulding machine operators remove finished products and cut away excess material, using a knife. They regrind surplus material and rejected workpieces for reuse, using a grinding machine.
Plastic rolling machine operator: Plastic rolling machine operators operate and monitor machines to produce plastic rolls, or to flatten and reduce the material. They examine raw materials and finished products to make sure they are according to specifications.
V-belt builder: V-belt builders form V-belts out of calendered rubber rolls. They measure the amount of rubber needed and cut it with scissors. V-belt builders brush rubber cement on sides of the belt. They put belts on the drum to compress materials together and cut the belt to specified width with a knife.
Laminating machine operator: Laminating machine operators tend a machine that applies a plastic layer to paper to strenghten it and protect it from wetness and stains.
Cake press operator: Cake press operators set up and tend the hydraulic presses that compress and bake plastic chips into cake moulds to produce plastic sheets. They regulate and adjust the pressure and temperature.
Production potter: Production potters process and form clay, by hand or by using the wheel, into end-products pottery, stoneware products, earthenware products and porcelain. They introduce the already shaped clay into kilns, heating them at a high temperature in order to remove all the water from the clay.
Glass annealer: Glass annealers operate electric or gas kilns used to strengthen the glass products by a heating-cooling process, making sure the temperature is set according to specifications. They inspect the glass products  through the entire process to observe any flaws.
Demolition supervisor: Demolition supervisors monitor operations involved in the demolition of buildings and clean up of debris. They take quick decisions to resolve problems.
Stone splitter: Stone splitters operate and maintain machines that split stone. They manipulate stone into different forms such as blocks, cobbles, tiles and concrete products. 
Concrete finisher: Concrete finishers work with binding agents like cement and concrete. They put up any removable forms and pour concrete into the forms. They then execute one or several actions to finish the concrete: cutting, screeding or levelling, compacting, smoothing, and chamfering to prevent chipping.
Band saw operator: Band saw operators work with industrial saws that feature a continuous flexible blade revolving around two or more wheels. Band saws are most effective at producing irregular shapes.
Screen printer: Screen printers tend a press that presses ink through a screen. Industrial screen printing is often used to print on materials that are hard to use with other processes, like rigid plastic surfaces.
Woodturner: Woodturners use a lathe to remove superfluous material from wood. The lathe turns the workpiece around its axis, as shape tools are used to obtain the desired shape.
Fibre machine tender: Fibre machine tenders operate and maintain extrusion machines that form sliver from filaments. They work with synthetic materials such as fiberglass or liquid polymer or non-synthetic materials such as rayon.
Hot foil operator: Hot foil operators tend machines which apply a metallic foil on other materials using pressure cylinders and heating. They also mix colors, set up the appropriate machinery equipment and monitor printing.
Rubber products machine operator: Rubber products machine operators operate machines which knead, blend, calender, mould, extrude and cure rubber products from natural and synthetic rubber. They measure the ingredients for mixing and load them into the machine. Rubber products machine operators monitor and control the tempature, pressure and speed during production.
Wood treater: Wood treaters apply treatments to wood to make it resistant to environmental factors like mould, cold, moisture, or staining. Treatments may also contribute to the colour of the wood. Wood treaters may use chemicals, heat, gasses, UV light, or a combination of these to treat wood.
Crane crew supervisor: Crane crew supervisors are present to supervise crane operations. They keep an eye on safety and make sure regulations are followed. The supervisor takes quick decisions to resolve problems.
Mineral crushing operator: Mineral crushing operators operate and monitor crushers and other machines to crush materials and minerals. They move stones to the crushers, fill the machines with minerals, monitor the crushing process and ensure that the end products meet requirements.
Metal product quality control inspector: Metal product quality control inspectors perform preventive and operational quality control on the metal products. They examine the materials at various stages to make sure it conforms to the desired standard, test the products, and send them back for repair if necessary.
Print folding operator: Print folding operators tend a machine that folds paper and bundles of paper.
Pultrusion machine operator: Pultrusion Machine Operators tend, control, and maintain machines which enable the production of composite materials with consistent cross-sections by adding reinforcement fibres such as fibreglass to the existing material and coating the resulting material with resin; this then is pulled through a heated dye where it becomes cured.
Digester operator: Digester operators, or cooks, cook wood chips with soda ash or acid to separate the wood pulp from unwanted constituents. They test the resulting solution.
Stone polisher: Stone polishers operate grinding and polishing tools and equipment in order to smooth stones.
Absorbent pad machine operator: Absorbent pad machine operators tend a machine that takes in cellulose fibres and compresses them to a highly absorbent pad material for use in hygienic products such as diapers and tampons.
Varnish maker: Varnish makers operate equipment and mixers for varnish production, by melting, mixing and cooking the required chemical ingredients, according to specifications.
Glass beveller: Glass bevellers measure, cut, assemble and install flat glass and mirrors. They also load and unload glass, mirrors and equipment, drive to installation sites, install metal or wood frameworks that need to be fitted with glass, and work according to client specifications.
Product grader: Product graders perform preventive and operational quality control on products and rescources. They inspect, grade and evaluate the materials at various stages to make sure it conforms to the desired standard, and send the product back for repair or improvement if necessary. They work in companies and industrial facilities to ensure the produced commodities achieve quality standards.
Wood router operator: Wood router operators work with industrial routers to cut wood into the desired shape. Routers have a routing head that moves over the wood, going up and down to regulate the depth of the incision. Contemporary industrial wood routers usually are computer controlled for extremely fine and consistent results.
Underwater construction supervisor: Underwater construction supervisors monitor underwater construction projects such as tunnels, canal locks and bridge pillars. They guide and instruct construction commercial divers and make sure they adhere to safety regulations.
V-belt coverer: V-belt coverers operate machines that cover belts with rubberised fabric. They cut the fabric after one revolution of the belt.
Offset printer: Offset printers handle an offset press in order to print an image. The offset press transfers an inked image from the plate to a rubber blanket before to print it onto the printing surface.
Corrugator operator: Corrugator operators tend a machine which folds a sheet of heavy paper in a wave-like pattern and covers it on both sides to create a lightweight, sturdy material suitable for packaging.
Compression moulding machine operator: Compression moulding machine operators set up and operate machines to mould plastic products, according to requirements. They select and install dies on press. Compression moulding machine operators weigh the amount of premixed compound needed and pour it into the die well. They regulate the temperature of dies.
Electrical cable assembler: Electrical cable assembler manipulate cables and wires made of steel, copper, or aluminium so they can be used to conduct electricity in a variety of appliances.

References

1. Report defective manufacturing materials – ESCO